IPEsim
Coolant circuit simulation module
For technical, regulatory, or logistical reasons, it is not always possible to integrate the actual vehicle components in the coolant circuit on the test bench for validation. This often concerns electrical components such as batteries or power electronics. The IPEsim coolant circuit simulation module has been developed for cases like these to simulate individual components in the coolant circuit of a modern hybrid or electric vehicle and thus replace them in the test bench application. After the connection to a recooling circuit, the IPEsim can simulate both heat sinks and heat sources. It automatically controls the process variables such as cooling and heating capacity, flow temperature, volume flow, system pressure, and pressure drop flow. The system is conveniently operated via a master computer, e.g. with our IPEmotion software, or via the integrated PLC touch panel. Depending on the application, different test circuit volumes are possible and recooling can be active (with integrated refrigeration system) or passive. For passive recooling, the minimum test item temperature depends on the flow temperature of the recooling medium.
| Device | |
|---|---|
| Supported Coolants Secondary Brine | Depending on customers requirements |
| Connections Main Brine | Inlet (1") / outlet (1") - outside thread |
| Connections secondary brine | Inlet (1") / outlet (1") - outside thread |
| Service connections | 3/4" (3 x for flushing, filling and draining) |
| Dimensions | W2000 mm x H2000 mm x D750 mm (78.75 in x 78.75 in x 29.53 in) |
| Weight | 500 kg (1102 lb) |
| Type of control | PLC-controlled / touch panel or master computer |
| Power consumption, typical | Max. 30 kW |
| Working temperature range | Max. 40 °C (104 °F) |
| Electrical connections | |
| Power Supply | 1 x 32 A, 400 V AC, 50 Hz |
| Supply | |
| Supported coolants | Brine (40 % water/ 60 % glycol) |
| Flow temperature recooling fluid | -35 … 6 °C (-31 … 43 F) |
| Volume flow recooling fluid | 1700 l/h |
| Compressed air | 5 bar < p < 16 bar |
| Control ranges | |
| Cooling capacity | 0 … 7.5 kW |
| Heating capacity | 0 … 18 kW |
| Temperature range | -27* … 120 °C (-17* … 248 F) |
| Volume flow | 300 … 3000 l/h |
| Pressure drop flow | 0 … 4.5 bar |
| System pressure | 0 … 2.5 bar |
| Note | * depending on flow temperature recooling fluid |
Do you have questions about this product or a special application? Get in touch with our experts!